animal feed pellet mill machine / homemade feed pellet production
Differences between automatic line and manual line
1).When using automatic line,there is no need to weigh the weight
of materials before production.
2).When using automatic line, two sections are needed, all of the
sections is controlled the PLC computer program, which can save both the electric power and the manpower.
homemade feed pellet production line seen:
The process is as follows of homemade feed pellet production line
1. Raw Material intake
All the solid ingredients packed in bags for feed production would
be received in plant by road. Their materials will be store in
store godown. According to requirement these material will be
dumped manually in dumping hopper and conveyed to the pre-cleaner
through the mechanical conveyor system.
Pre-cleaning is a process of removing unwanted material from our
ingredients. As we received the material, there will be possibility
of having unwanted material such as iron pieces, jutes threads,
oversize pieces which can jam our silos system. So for cleaning we
use a pre-cleaning machine. Then these pre-cleaned materials are
transpired to silos through mechanical conveyors
Batching is process of combining each and every material in a
proportioning ratio called feed formula it is very important
process of every feed plant. A Better and accurate ration of
material will give is a better quality and a fully nutrients feed.
This batching process may be a computerized controlled or may have
manual control room to cut the cost of the plant.
Grinding is a process of bracking solid ingredients to a required
size. Finer the material higher will be the surface area exposure
to heat and moisture to accomplish the gelatinization in
conditioning. A fine granding material can transfer his maximum
energy to the animal as compare to a course grinded material. It is
a very energy consuming process.
main equipment: hammer mill
As the name implies "Mixing" is a process of combining blending of
micro ingredients. A proper mixing can be defined with a unit
called co-efficient of variation. Smaller the co-efficient of
variation higher will be the quality of mixing. Our well designed
mixer machine has such a great quality. Beyond this is a mixer
machine should have a provision to mix liquid to it as we need oil
or molasses addition to the feed.
main equipment: mixing machine
Pelleting is a main step of any pelleting plant. It is a process of
converting any powder to solid shape called pallet. In this process
the powder material is extruded through a well designed die with
the help of rollers to convert it in to pallets. The quality &
production of pallet mill depends on so many parameters.
1. Feed formula 2. Die configuration 3. Quality of Granding 4. Quality
of conditioning. No doubt every material can be converted into pellets.
main equipment: ring die feed pellet mill
flat die pellet mill
Cooling is a process of removing heat. As we know during conditioning we
add heat and moisture and also through palleting process heat
generates by extrusion process. But the pallet should have a
standard moisture and heat to attain its life of storage and make
it safe from fungus. So we have to remove extra heat and moisture
from the pallet. All this is done with the help of a well designed
counter flow cooler.
main equipment: cooing machine
Crumbling is a process in which pallets after cooling is broken in to small
pieces to make it suitable for small chicks or hens. When there is
no need of crumbling, we by-pass the feed directly to the screen
with the help of By-pass Mechanism. A well designed crumbier should
have capability to break the pellets without making much finer.
main equipment: crumbler
Product coming out of crumbier is or their in pallets form (if we
use by-pass) or in crumbs form. There are required to screen to
remove fines and oversize particle. A double deck screeners are
used to remove both fine and oversize particles. Fine and directed
to pallet mill for repalleting while oversize particles are
directed to crumbier for reprocessing. A well desired screener
should have capability to remove fine and oversize to a desired
percentages, And it should not be clog frequently.
main equipment: rotary screener
The end of process in every plant is bagging also called packing.
After screening the finished products are filled in to bags. In
small and medium plants, bagging can be carried out manually but
for higher production it is batter to go for electronic bagging
main equipment : packaging machine
Main Technical Parameter of homemade feed pellet production line
|Yield(t/h)||Pellet Machine||Hammer Mill||Mixer||Cooler||Rotary Screener||Crumbler||Cooling Fan||Bucket Elevator|
|Outline Dimension (L*W*H)|
Pellet machine bearing
IPC(industrial personal computer)
ADVANTECH Industrial Controlled Computer (Taiwan)
Itc cathay Pacific (Jiangsu China)
Our Company Information:
---Henan Hengmu Husbandry Machinery Co.,Ltd. is located in the
south of Yuntai Mountain, a beautiful world geology park.Our
company is specialized in feed machinery and complete engineering,
enzyme production machinery and complete engineering, sawdust, rice
husk and biomass particles equipment.